Single part & series welding

  • Welding of components made of different materials and in different designs, in line with various requirements
  • 40 manual welding stations

Certifications

Halleneinblicke_Schweißen

TIG welding

  • This process enables the highest seam quality. The arc burns between a temperature-resistant, non-melting electrode and the work piece. The inert shielding gas, which gives the process its name, creates an oxygen-free gas atmosphere and prevents chemical reactions with the liquid molten pool. The additional material is supplied manually. The application is mainly for welding thin sheets, smaller welds and for tack welding of larger components.
  • We mainly process steel and stainless steel.
  • In addition, special materials such as 1.4462, 1.4410, 2.4602 can also be processed without any problems.
  • Many of our welders hold various certificates according to DIN EN 9606.
MAG Schweißen_klein

MAG welding

  • In MIG/MAG welding, a welding wire ignites the arc when it touches the component. The melting wire is used as a material addition.
  • To protect the welding area from the reactive oxygen in the environment, a so-called shielding gas also flows through the gas nozzle.
  • We use the MAG/MIG welding process when it is more economical than TIG or robot welding.
  • Compared to TIG welding, this process has the advantage of applying less heat (distortion) for the same weld size. It also has a much higher melting power from the filler metal. We process mostly steel and stainless steel.
  • Here, too, we have a large number of welders who are certified according to DIN EN 9606.

Bolt welding

  • Only one manufacturing stage required (no drilling, countersinking, thread cutting)
  • High productivity due to simple, fast handling
  • Highly automatable
  • Very short welding times minimize thermal energy input and thus distortion or back marks
  • Materials processed are steel and stainless steel

Tip ignition

This method is mainly used for thin sheets, or welds with little or no deformation.

On a CNC-controlled equipment we can process components with approx. 2500x1250 mm.

For special applications we also have manual equipment at our disposal.

Drawn arc welding

We use this process manually for larger bolt diameters and greater material thicknesses.

In all other respects, it has similar characteristics to tip ignition bolt welding.

CNC bolt welding

  • Parts: up to 1,250 x 2,250 mm
  • Bolts: M3 - M8 x 40 mm
  • Other bolts on request

Man and machine in perfect harmony

Robot MAG welding process:

  • Fast production time of larger batch sizes due to high process speed
  • Low set-up time due to 2 stations
  • High repeatability
  • Steel and stainless steel
  • Versatile application possibilities due to 2 rotary tilting and 2 longitudinal tables
  • Flexible due to the use of different torches
  • Renowned manufacturer Yaskawa / Fronius
  • Almost no forced positions
  • Less rework due to high quality of welds
  • Longer and larger welds without interruptions
Schweißroboter

CMT process

  • Low heat input
  • Little distortion
  • Little splashing

Parts up to:

  • 3800 mm length
  • 1600 mm width and 1600 mm height

can be processed.

orbitalschweißen_wig

Orbital welding

Orbital welding is a high quality welding process used mainly for joints on pipes. It can be used to produce welds that can withstand high loads, and can also be used in the food industry and medical technology. The method used here is TIG welding. We process exclusively stainless steels.

Widerstands-Punkt-Schweißen

Resistance spot welding

Spot welding is a method of joining metal sheets by means of electricity, pressure and electrodes. The advantages of this process in comparison to fusion welding are:

  • Low component distortion due to the heat applied
  • High productivity
  • Good automatability
  • Welded joints without filler metal
  • Steel and stainless steel can be processed